Annie E. Fales Elementary School

Project Subtitle: 

working version

Project Description: 

The new Annie E. Fales Elementary School, a K-3 grade school in Westborough, Massachusetts is projected to achieve net-positive energy use when it opens in Fall of 2021. Westborough’s commitment to renewable energy significantly shaped the design of the new school, which is the first facility to support the Town’s goal to be carbon-emissions free by 2035. The innovative facility achieves this ambitious target by reducing energy use and producing renewable energy on-site through a rooftop solar array capable of generating 10% more energy than required for the school itself. The light-filled interiors, warm natural materials, and thoughtful integration into the school’s surrounding establishes Fales as a vibrant learning environment year-round.

The building runs entirely on electricity. The saw tooth roof houses a 25,000 square foot photovoltaic array that produces all the building’s annual energy needs. Westborough is also working with National Grid to establish a net-metering contract. This will allow the school to off-load excess energy generated in the summer and draw electricity in the winter. Excess energy will be credited to offset electricity used at other schools in the district.
Experts in sustainability joined HMFH early on to establish the big moves that minimize energy use. The final design features triple-glazed windows; roof and wall insulation 40% above code requirements; forty, 600-foot deep geothermal wells for heating and cooling; high efficiency mechanical systems designed to improve air quality; LED lighting with daylight and occupancy sensors to lower electricity demand; a 508 kW solar photovoltaic array; and a building management system that monitors and controls mechanical systems and lighting for maximum efficiency.  These elements combined, reduce energy use to one-third of what is used by typical school buildings.
The projected EUI for the school is 24.9 and the project is tracking towards earning LEED Gold and LEED Zero Certifications. Fales Elementary School is one of the first net-positive energy schools completed within the Commonwealth of Massachusetts’ community partnership program under the MSBA.

"The building educates students about the natural environment and sustainable practices, and we hope it inspires a life-long care for the world they live in."
Amber Bock, superintendent

Building Type Summary: 

Public K-12 School

Address: 

50 Eli Whitney Street
Westborough, MA 01581
United States

Elevation: 

460

Location Type: 

Suburaban

Köppen Climate Type: 

Dfb

Climate Region: 

Zone 5

Solar Insolation: 

4.69

Annual HDD : 

6675

Annual CDD: 

678

HDD Base Temp: 

65

CDD Base Temp: 

65

Occupancy Type and Details: 

100% occupancy from 8am to 3pm weekdays during the school year.
Summer school has the same schedule as above, except that only one classroom wing is occupied.
The Gym has additional hours of 3 pm to 10 pm on weekdays, 8 am to 10 pm on weekends and during school vacation weeks.
The Cafeteria, Art, Music, Maker Space, and Media Center are occupied after school from 3 pm to 5 pm, and periodically on the weekend.

Number of stories: 

2

Conditioned Floor Area: 

72 240

Unconditioned Floor Area: 

8 200

Multiple buildings?: 

Total floor area of project (all buildings): 

82 440

Historic?: 

Completion date: 

Wednesday, September 1, 2021

Site description: 

The site is 14-acres previously developed for school use. The long and narrow hillside site drops 130 feet from the western, wooded end of the site, to a pond within a wooded wetland on the eastern end of the site. The south edge is a suburban street, with residential neighbors across the road, and the north side is adjacent to residential properties. The existing school and parking needed to remain operational during construction, limiting the available locations for a new building. The new school is nestled into the upper hill, a strategy that minimizes the facade exposure of the larger public spaces while maximizing the roof area available for solar PVs and daylight to internal spaces. The second floor classroom wings are on a north-south orientation to optimize energy use in these spaces, while the lower level public spaces are face east and outdoor play areas. A upper level entry courtyard is sunny, yet out of the prevailing winds, creating a micro-climate amenable for outdoor learning.

Energy Highlights: 

The building’s well-insulated envelope, highly efficiency mechanical and electrical systems, and use of geothermal heating and cooling reduce the Energy Use Intensity (EUI) to 24.9, one-third of what is used by typical school buildings. The 25,000 square foot roof-top solar array produces 110% of the building’s annual energy need, making Fales a fossil fuel free, net energy exporter. Westborough is establishing a net-metering contract with National Grid to apply unused credits towards electricity costs at other district schools.

Annual renewable energy generated: 

648 300

Power Rating: 

508Watts

Electric Utility Company: 

National Grid

Gas Utility Company: 

none

Datasets and Utility Bills sources and reliability: 

Current energy use data is estimated. Once operational, a Data Acquisition System (DAS) will collect PV production data from each array. Additionally, an exterior mounted utility owned meter will measure the total system production.

Electricity amount (imported from grid): 

0

Electricity amount (credited or exported to grid): 

63 700

Net electricity usage (purchased electricity): 

-63 700

Natural gas amount (purchased energy): 

0

Energy Storage type: 

No on-site energy storage is used.

Subslab assembly: 

Slab on grade with

Above grade wall assembly: 

Wall Type 1: 4" masonry, air gap, 5" mineral wool continuous insulation, gypsum sheathing, 6" metal stud, 2 1/2" mineral wool cavity insulation, gypsum wall board
Wall Type 2: 1/2" phenolic panel rainscreen, air gap, 5" mineral wool continuous insulation, gypsum sheathing, 6" metal stud, 2 1/2" mineral wool cavity insulation, gypsum wall board

Flat attic assembly: 

N/A

Cathedral ceiling assembly: 

Exposed roofs at sloped monitors: 5" acoustic metal roof deck, 10 mil polyethylene vapor retarder, 8" polyisocyanurate board insulation, 60 mil PVC membrane

Door Area: 

528

Space heating - Manufacturer & Model: 

Heat Recovery Chiller: MultiStack MS050XC2H2H2AAC-410A (4)

Space heating - capacity: 

689

Space cooling - Manufacturer & Model: 

Heat Recovery Chiller: MultiStack MS050XC2H2H2AAC-410A (4)

Space cooling - capacity: 

689

Domestic hot water - Manufacturer & Model: 

Domestic Water Heat Recovery: MultiStack MSH030, MSH020

Domestic hot water - efficiency: 

88

Ventilation - Manufacturer & Model: 

Direct Outside Air System: Nortek Venmar CES
Air Handling Unit: Nortek Venmar CES
Air Handling Unit: Enviro-Tec ESL (4)

Other Software tools: 

Revit - design and construction documents
Sketchup - early design studies
Enscape - 3D visualization, rendering
Diva - daylight analysis
Honey Bee - radiance analysis
Rhino - 3D rendering, diagrams

Total Cost of Project: 

56 883 079

Construction hard cost: 

45 748 380

Published References: 

“Overcoming Obstacles on the Path to Zero Net Energy Schools” High-Profile Monthly, 11/16/2020
https://www.high-profile.com/overcoming-obstacles-on-the-path-to-zero-ne...

Energy Strategies: 

Photovoltaic System: The PV system consists of 11 arrays mounted on the south side of the saw tooth roofs for a total DC power of 508 kWdc and an estimated annual production of 648,300 kWhr/yr, 10% more than the estimated annual electricity need of 584,600 kWhr/yr. Sloped roofs are 3, 4, or 5 panels high with tilts varying from vary from 21° and 30°, and are spaced roughly 30 feet apart, a strategy that maximizes the square footage of roof available for PV without compromising solar exposure.

Geothermal System: A network of forty, 600-foot deep, High Performance Geo Exchange (HPGX) wells connect to a centrally located geothermal vault, which in turn connects supply and return lines to water-to-water ground source heat pumps located in the building mechanical room. A reversible heat recovery chiller delivers heating and cooling, and a separate heat recovery chiller heats the domestic hot water.

Energy Use and Production Documentation: 

Subslab R-value: 

10.00

Slab edge R-value: 

10.00

Foundation wall R-value: 

10.00

Above grade wall R-value: 

30.00

Cathedral ceiling R-value: 

40.00

Average window U-factor: 

0.20

Door U-Factor: 

0.31

Scope Description: 

elementary school

Site conditions: 

previously developed land
wetlands
lake/pond,
preexisting structure(s)

Renewable Energy Sources: 

Renewable energy is generated within the building footprint (e.g. solar PV on the roof)

Other Purchased Fuels Description: 

No other fuels are used to regularly power the building. Propane will be used for emergency generators, a requirement from the local building official that the emergency generators operate on an alternate fuel source.

Summary of enclosure strategy/description: 

The building’s enclosure is 38% more energy efficient than required by code and includes masonry and phenolic panel rainscreen walls with R-27 of effective wall insulation, R-40 membrane roofs, and triple glazed windows and skylights. A low window to wall ratio of 20% required careful positioning of each window and skylight to maximize daylight and minimize solar heat gain. Portions of the exterior wall are below grade, buffering the interior space from temperature swings.

Roof Assembly: 

Flat roofs: 5" metal roof deck, 10 mil polyethylene vapor retarder, 5/8" glass-fiber, water resistant gypsum protection board, 8" polyisocyanurate board insulation, 60 mil PVC membrane

Roof R-value: 

40.50

Window Description: 

uPVC triple glazed awning and fixed windows, Intus
aluminum triple glazed curtainwall, Kawneer
aluminum triple glazed skylights, Velux VMS
tubular skylights, Velux Solartube
U-factors noted are for window units, center of glass u-value is 0.13
SHGC varies by orientation from 0.19 to 0.40
VT varies by orientation from 43 to 60

Door Description: 

aluminum triple glazed doors, Kawneer
fiberglass reinforced doors

Project Team: 

Architect

Team Member: 

Julia Nugent
Energy Consultant

Team Member: 

Steven Strong
Energy Consultant

Team Member: 

Magda Lelek

Team Members: 

Caitlin Osepchuk, HMFH, Architect

Vassilios Valaes, HMFH, Architect

Andrea Yoder, HMFH, Architect

Julie Darling, HMFH, Architect

Sam Landay, HMFH, Designer

Rosemary Park, HMFH, Architect

Hazel Ryerson, HMFH, Architect

Jaime McGavin, HMFH, Designer

Chin Lin, HMFH, Architect

Quy Ve, RWS, Mechanical Engineer

Tom Secondo, RWS, Mechanical Engineer

George Chan, RWS, Electrical Engineer

Jonathan Patch, McPhail, Geothermal Engineer

Tracey Ogden, TOC, Geothermal Consultant

 

Status: 

Draft

Zero Net Energy Definition Used: 

Site Energy Use

Basis of Performance Claim: 

Modeled

Type of Construction: 

New - still under construction

Renewable Energy System Type(s): 

Photovoltaics
Geothermal

Renewable Energy System Description & Details: 

PV Details: The 1,354, 375-watt modules (LG 375Q1C-V5) are made up of 60 monocrystalline N-type cells under a sheet of tempered glass with and anti-reflective coating framed by anodized aluminum. DC power optimizers allow source circuits that vary in length, tilt, azimuth, and shade exposure to connect to the inverter without major production loss. Power optimizers (SolarEdge P860) with micro-inverters (SolarEdge 100kW) are mounted directly on the rail system (IronRidge XR1000) with rail with micro-inverter/optimizer bonding hardware, which sits between the backsheet of the modules and the rail. The rooftop arrays feed four DC to AC inverters (SolarEdge 100KUS) that connect to a 600Aac combining panel (SquareD HC4259WP). The combined AC output is then routed to an AC disconnect that feeds the building distribution panel, and to a second disconnect on the building exterior to allow rapid shut down by the utility company. Both disconnects will be wired such that the PV inverters will be connected on the load side, and the line side will be connected towards the point of interconnection on the building’s main distribution panel. Geothermal Details: The HPGX (Rygan) system’s concentric pipes circulate a propylene glycol solution into the ground through an inner pipe and out of the ground through the outer pipe for heat transfer that is roughly twice as efficient as a traditional loop system. Additionally, the spiral shape of the inner pipe minimized frictional pressure drop, reducing the electricity load required to operate the pumps. Wells are spaced 25 feet apart and connect to a centrally located geothermal vault, which in turn connects supply and return lines to water-to-water ground source heat pumps located in the building mechanical room. A large reversable chiller (MultiStack) delivers a peak heating load of 158 tons (1,900 MBtu) and peak cooling loads of 160 tons (1,920 MBtu). A separate 30-ton heat recovery chiller heats the domestic hot water.

Annual Renewable Energy Generated Data Type: 

Modeled

Source of Annual Production Data: 

Annual energy production was estimated using the PV Watts Calculator. The design includes a Data Acquisition System (DAS) to collect PV production and diagnostic data from each optimizer as well as irradiance and temperature from a weather station. The DAS gateway (SolarEdge) aggregates this data for monitoring via a web portal. The system also requires an exterior, utility owned meter for participation in the Massachusetts SMART solar incentive program. This meter will be connected directly to a Current Transformer (CT) where the meter can measure the total system production. The PV system is a behind the meter (BTM) system, where the electricity generated first feeds the building’s load and then excess is exported to the grid for credited via net metering or the SMART program tariff. The estimated production exceeds the building’s estimated energy use by 10%. Westborough is currently negotiating with the utility to have the excess energy from Fales offset the energy costs of other schools in the district.

Space Heating - Efficiency (e.g., 92 AFUE): 

3.2 COP

Space Cooling - Efficiency (e.g., 16 SEER): 

15.51 EER

Days per year Building is fully occupied: 

210

Submitter Contact Email: 

Submitter Contact Phone Number: 

(617) 460-0311

Project Type: 

Net Exporter

Lighting Manufacturer and Model: 

LED direct/indirect pendants, downlights, and concealed uplights.

Lighting Efficiency: 

Light Power Density = 0.425 W/sf
Total interior lighting load of 34kW.
Occupancy or vacancy sensors in all spaces except cafeteria, gym, and other continuously occupied spaces
Daylight photocell sensors in classrooms, cafeteria, gym, and vestibulres

Weight: 

0